Digital Ceramic Printing on Glass

Digital Ceramic Printing On Glass

Digital Ceramic Printing Machine

Digital printing of ceramic inks on glass surface

The digital ceramic printing machine is an industrial-grade device that combines digital inkjet printing technology with high-temperature sintering processes. It is designed for high-precision, durable pattern printing on glass surfaces. Through advanced digital printheads, specially formulated ceramic inks are directly printed onto glass. The printed glass then undergoes high-temperature treatment (600-850℃) to fuse the ink with the glass substrate, creating a permanent color layer. This technology surpasses the limitations of traditional screen printing and is ideal for complex patterns, small-batch customization, and high-demand industrial scenarios.

Max. resolution 1600 dpi/2160 dpi
Max. printing area 3300×7000mm
Firing temperature 600-850℃

Technical Specifications

Model	DXPG2538/DXPG2550/DXPG3060/DXPG3390
Printhead brand	StarFire, Xaar
Printhead quantity	6/12/18
Max. resolution	1600 dpi/2160 dpi
Max. printing speed	20/40/60 m²/h
Max. printing area	2500×3800/2500×5000/3000×6000/3300×7000mm
Material thickness	0-50mm
Ink type	eco-friendly ceramic inks
Ink color	C, M, Y, K, G, W
Input format	PDF, JPEG, TIFF, EPS, AI
Power consumption	20-35 kW
Electrical requirement	Configurable according to local voltage and frequency requirements.
Environmental requirement	Independent, clean, dust-free, low light exposure, and well-ventilated.
Ambient temperature	22℃ to 28℃(72℉ to 82℉)
Relative humidity	40%-70% (non-condensing)

Features

High-Precision Digital Inkjet Technology
1. Resolution: Supports 1200 dpi and above for ultra-fine printing with smooth gradients.
2. Color Management: Utilizes CMYK + white ink or spot color channels, providing wide color gamut coverage. Especially effective for white ink base coating on transparent glass and multi-layer stacking.
3. Variable Data Printing: Real-time processing of unique graphic data for each glass piece, ideal for serial numbers, QR codes, and other personalized content.
High-Temperature Sintering Compatibility
1. Special Ceramic Inks: Contains metal oxides that chemically bond with the glass surface during high-temperature firing, forming a scratch-resistant, acid-alkali-resistant glaze layer.
2. Integrated Sintering Process: Some models are directly connected to a tempering furnace, enabling automated "Print-Dry-Sinter-Temper" workflows for optimal color stability.
Automation and Intelligent Control
1. Auto Calibration System: Visual positioning + laser distance measurement for precise alignment on various glass thicknesses (3-19mm), including curved or irregular shapes.
2. Smart Ink Supply System: Monitors ink viscosity and temperature in real-time, ensuring stable ink discharge and preventing nozzle clogging.
3. Production Management Software: Supports MES system integration for scheduling, material monitoring, and remote diagnostics.

Configurations

Standard Configuration
1. 6 printheads (SG1024/Xaar G600), one color per head, 6-color, 6-channel.
2. XY-axis dual linear motor, vacuum suction, belt conveyor platform.
3. Capable of high-definition multi-color pattern printing.
High-End Custom Configuration
1. 6-color, 8-channel, N+2 system, optional frosted ink.
2. Xaar S2 or Starfire G600 printheads, one color per head (or dual color per head).
3. XY-axis dual linear motor with 2μ repeatability, vacuum suction, belt conveyor platform.
4. Includes auto head cleaning, full glass auto-positioning, anti-static system, and anti-splash ink suction system.

Applications

Architectural Glass
Safety Glass
Automotive Glass
Decorative Glass
Custom Industrial Applications