Digital Ceramic Printing on Ceramic

Digital Ceramic Printing Machine

Digital printing of ceramic inks on the surface of ceramic or other materials

The digital ceramic printing machine for ceramics is an advanced industrial device that integrates digital inkjet printing technology with high-temperature sintering. It is specifically designed for printing high-precision, high-performance ceramic coatings or 3D structures directly onto ceramic substrates or other compatible materials. The core technology involves using high-precision printheads to deposit nano- or micron-scale ceramic slurry/ink layer by layer. The printed substrate is then subjected to high-temperature sintering (1200-1600℃), densifying the ceramic particles and forming parts or decorative layers with specific mechanical, electrical, or thermal properties. This innovation overcomes the limitations of traditional ceramic molding processes, supporting complex geometric structures, functionally graded materials, and small-batch customization. It is widely used in the electronics industry, aerospace, medical devices, and artistic design.

Max. resolution 1600 dpi
Max. printing area 3300×7000mm
Firing temperature 1200-1600℃

Technical Specifications

Model	DXPG2538/DXPG2550/DXPG3060/DXPG3370
Printhead brand	StarFire, Xaar
Printhead quantity	6/12/18
Max. resolution	1600 dpi
Max. printing speed	20/40/60 m²/h
Max. printing area	2500×3800/2500×5000/3000×6000/3300×7000mm
Material thickness	0-50mm
Ink type	eco-friendly ceramic inks
Ink color	C, M, Y, K, G, W
Input format	PDF, JPEG, TIFF, EPS, AI
Power consumption	20-35 kW
Electrical requirement	Configurable according to local voltage and frequency requirements.
Environmental requirement	Independent, clean, dust-free, low light exposure, and well-ventilated.
Ambient temperature	22℃ to 28℃(72℉ to 82℉)
Relative humidity	40%-70% (non-condensing)

Main Features

High-Precision Digital Inkjet System
1. Ultra-Fine Printhead Technology: Equipped with industrial-grade printheads capable of depositing ceramic slurry with nanometer or micrometer precision, achieving resolutions up to 1600 dpi.
2. Multi-Layer Printing: Allows for layer-by-layer printing of ceramic material, supporting the creation of 3D structures, gradient patterns, and detailed surface textures.
Advanced Sintering Process
1. High-Temperature Sintering: Operates at 1200-1600℃ to densify ceramic particles, enhancing structural integrity and durability.
2. Intelligent Temperature Control: Automatically adjusts heating rates, peak temperatures, and cooling cycles to prevent cracking and ensure stable bonding.
3. Functional Gradient Capabilities: Supports multi-material printing for gradient properties, enabling components with varied electrical, thermal, or mechanical characteristics.
Broad Material Compatibility
1. Supports various ceramic substrates, including alumina, zirconia, and silicon carbide.
2. Compatible with non-ceramic materials when coated with appropriate ceramic inks.

Applications

Electronics Industry: Ceramic PCBs, insulating layers, capacitors
Aerospace: Heat shields, ceramic bearings, turbine components
Medical Devices: Dental ceramics, biocompatible implants, prosthetic components
Artistic Design: Ceramic tiles, decorative plates, sculptural art